66th Porcelain Enamel Institute Technical Forum: Ceramic by Steve Kilczewski

By Steve Kilczewski

This quantity is a part of the Ceramic Engineering and technology continuing  (CESP) series.  This sequence encompasses a number of papers facing concerns in either conventional ceramics (i.e., glass, whitewares, refractories, and porcelain tooth) and complicated ceramics. themes coated within the region of complicated ceramic contain bioceramics, nanomaterials, composites, good oxide gas cells, mechanical homes and structural layout, complex ceramic coatings, ceramic armor, porous ceramics, and more.

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Extra info for 66th Porcelain Enamel Institute Technical Forum: Ceramic Engineering and Science Proceedings, Volume 25, Issue 5, 2004

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If you are the new guy, what training will you receive before being placed in the job? Do you rely on the new persons’ co-workers to train them? If so, then what do you suppose they are being told? Do you have documentation for the job? Does the new hire get to see it? Does the new hire understand it? Do new persons demonstrate a minimum level of competence before being released to work on their own? A u d i t s 4 0 you audit your suppliers? Do you give them specifications, and are they holding them?

Take “control of nonconforming product” for instance. What do these parts cost you if they get sent to your customer? Will you be subjected to product liability problems? Is it possible that serious injury or death may occur because you allowed defective product to be shipped? What about “corrective action”? How many times has your response been to retrain the operator? Does that get the job done? You must strive to find and implement a root-cause solution that actually prevents the problem from recurring.

Use some creativity, and create one that fits YOUR business! This evolved from the initial process map several months after the certification audit. Maps are living documents and should change as the business changes. Note the identification of continuous improvement tools under the manufacturing assembly process. 26 Figure 9. Medical device industry process map-take I. I I Figure 10. Medical device industry process map-take 27 2. Figure I I . Microscope view process map. Automotive industry process matrix.

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